Sr Manufacturing Project Engineer

Brook Park, Ohio, United States — thyssenkrupp Materials NA, Inc.


Type of contract:Full-time, Permanent
Experience level:Professionals
Remote work:Not available
Job field:Production & Manufacturing
Status:Ongoing recruitment, entry date flexible
Posting date:2026/10/14
Job number:JR106152
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Job Summary

The Senior Manufacturing Project Engineer is a hands-on engineering and project execution role responsible for supporting the startup of new manufacturing facilities and replicating established manufacturing processes for electrical conducting bar (busbar) products. Safety is the first consideration in every layout, equipment, tooling, contractor, installation, commissioning, and startup decision. The role translates proven manufacturing concepts into safe, efficient facility and work-cell designs, equipment and tooling specifications, installation plans, and commissioned production assets.
The position is expected to take an end-to-end view of each work cell: from incoming material through processing, handling, inspection, and finished-part transfer. Designs should minimize unnecessary movement and handling, improve ergonomics and maintainability, and incorporate practical automation wherever it improves safety, repeatability, quality, throughput, or total operating effectiveness. The role emphasizes disciplined execution and replication rather than unnecessary reinvention of established manufacturing processes.

Job Description

Key Responsibilities

• Champion a safety-first engineering culture. Apply risk reduction at the design stage and ensure layouts, equipment, tooling, guarding, utilities, access, material handling, installation, and commissioning activities support safe operation and maintenance.

• Develop and maintain detailed 2D/3D CAD facility layouts incorporating manufacturing equipment, work cells, utilities, material handling, operator access, maintenance clearances, safety zones, and future expansion requirements.

• Design end-to-end work-cell flow around the established manufacturing process, optimizing the movement of people, raw material, work-in-process, finished product, tooling, and information through the cell.

• Identify and develop opportunities to reduce manual handling, excess travel, congestion, and non-value-added movement, while incorporating automation or mechanized handling where technically and economically appropriate.

• Ensure work-cell designs consider ergonomics, safe access, maintainability, quality inspection points, material presentation, equipment interfaces, automation integration, and practical production support requirements.

• Translate established manufacturing requirements into equipment, tooling, utility, infrastructure, controls, and installation specifications.

• Develop technical scopes of work, equipment specifications, bid packages, and RFQs; participate in supplier evaluation and technical selection.

• Coordinate equipment manufacturers, integrators, electrical contractors, mechanical contractors, installation contractors, and internal stakeholders, with clear expectations for safety, technical compliance, schedule, and quality.

• Manage assigned capital projects through planning, procurement, installation, commissioning, startup, and handover, with disciplined control of scope, schedule, budget, risk, change, and safety.

• Provide hands-on technical leadership during equipment installation, troubleshooting, commissioning, and production ramp-up.

• Identify site, equipment, automation, and contractor-interface risks early and drive practical corrective actions to protect safety, schedule, and startup readiness.

• Support the consistent replication and scaling of established manufacturing concepts across multiple North American facilities.

• Maintain appropriate project documentation, drawings, equipment records, technical specifications, risk assessments, punch lists, and handover documentation.

• Ensure engineering and installation activities comply with applicable safety requirements, codes, company standards, and site requirements.


Required Qualifications

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Mechatronics Engineering, or a closely related engineering discipline.

• 8+ years of relevant manufacturing, equipment, facilities, automation, or capital project engineering experience.

• Demonstrated experience personally developing manufacturing facility and work-cell layouts using CAD software such as AutoCAD or equivalent.

• Demonstrated ability to design practical end-to-end work-cell flow with consideration for material movement, operator movement, ergonomics, equipment interfaces, maintainability, and automation opportunities.

• Proven experience specifying, procuring, installing, and commissioning manufacturing equipment and tooling.

• Demonstrated coordination of electrical, mechanical, equipment installation, automation/integration, and/or construction contractors.

• Experience managing capital projects with responsibility for scope, schedule, budget, technical deliverables, safety, risk, and execution.

• Strong working knowledge of manufacturing equipment, tooling, fabrication processes, utilities, material handling, and equipment-to-facility interfaces.

• Strong understanding of machine and workplace safety principles and the ability to incorporate risk reduction into engineering design and project execution.

• Strong technical problem-solving skills and ability to work effectively in active construction and manufacturing environments.

• Ability and willingness to travel approximately 30-50% throughout North America, including the United States, Canada, and Mexico. Travel may temporarily exceed 50% during critical installation, commissioning, and startup phases.

• Ability to support occasional evening or weekend work when required for critical installations, shutdowns, commissioning, or startup activities.


Preferred Qualifications / Nice to Have

• Previous direct involvement in one or more greenfield manufacturing facility startups or major facility expansions.

• Experience replicating or scaling an established manufacturing process or facility concept across multiple sites.

• Experience with busbar, electrical distribution products, copper or aluminum fabrication, metal forming, machining, punching, bending, cutting, or related manufacturing technologies.

• Experience applying automation, robotics, conveyors, automated material handling, or other mechanized solutions to improve safety, flow, quality, or productivity.

• Experience conducting or supporting equipment safety reviews, risk assessments, machine guarding reviews, or design-for-safety activities.

• Experience managing significant capital equipment or facility investment programs.

• Advanced 2D and/or 3D CAD capability and experience coordinating equipment layouts with building and utility requirements.

• PMP or comparable project management certification.

• Working familiarity with relevant OSHA, NFPA, electrical, machine safety, and facility requirements.

• Experience working with controls, equipment integrators, and domestic or international equipment suppliers.


Core Competencies

• Safety Leadership: Treats safety as a primary engineering requirement and proactively eliminates or reduces hazards through design, planning, and execution.

• Work-Cell & Flow Design: Takes an end-to-end view of work cells and optimizes material, operator, tooling, and information movement while identifying appropriate automation opportunities.

• Technical Judgment: Makes sound equipment, tooling, layout, automation, and installation decisions based on practical manufacturing requirements.

• Project Execution: Converts plans into safe, completed, commissioned assets while controlling scope, schedule, cost, quality, and risk.

• Vendor & Contractor Leadership: Establishes clear technical and safety expectations and constructively challenges suppliers and contractors when requirements are not met.

• Ownership: Operates independently, identifies problems early, and drives them to closure.

• Communication: Works effectively with trades, machine builders, engineers, operations teams, EHS, and senior leadership.

• Standardization: Replicates proven manufacturing concepts consistently while improving layout, movement, safety, and automation without unnecessary process reinvention.


Second-Round Technical Presentation

Candidates advancing to the second interview round will deliver a 20-30 minute technical presentation, followed by approximately 15-20 minutes of Q&A. The presentation should describe a previous greenfield manufacturing facility startup or significant facility expansion in which the candidate had a direct engineering role. Confidential or proprietary information may be anonymized. The presentation must clearly distinguish the candidate's personal responsibilities and decisions from those of the broader project team.

• Project context and scope: facility purpose, manufacturing environment, project scale, major milestones, and the candidate's specific role.

• Safety-by-design: major hazards identified, risk-reduction decisions, machine or workplace safety considerations, contractor safety interfaces, and how safety influenced the final design.

• Facility layout and CAD: how the layout was developed, CAD tools personally used, key constraints, equipment placement, utilities, access, maintenance, safety zones, and expansion considerations.

• End-to-end work-cell flow: how material, people, tooling, work-in-process, inspection, and finished goods moved through the cell; what was done to reduce handling, travel, congestion, and ergonomic risk.

• Automation strategy: where automation or mechanized handling was considered or implemented, the rationale for those decisions, interfaces created, and measurable benefits or lessons learned.

• Equipment and tooling: major equipment/tooling requirements, technical specifications, supplier selection approach, RFQs, and key engineering trade-offs.

• Contractor and vendor coordination: management of electrical, mechanical, installation, construction, equipment supplier, and integrator interfaces.

• Project management: approach to schedule, capital budget, scope control, risk management, change management, and stakeholder communication.

• Installation and commissioning: startup plan, technical and safety issues encountered, troubleshooting, punch-list closure, acceptance, and handover to operations.

• Results and lessons learned: performance against safety, schedule, budget, startup, quality,

Job Compensation

$134-168K annually

Benefits Overview

We offer competitive company benefits to eligible positions, such as:

  • Medical, Dental, Vision Insurance
  • Life Insurance and Disability
  • Voluntary Wellness Programs
  • 401(k) or RRSP programs with Company Match 
  • Paid Vacation and Holidays
  • Tuition Reimbursement
  • And more!

Benefits may vary based on job, country, union role, and/or company segment. Please work with your recruiter or tk representative for applicable benefits information.

Disclaimer

This is to notify the general public that some individuals/entities are using the thyssenkrupp (“TK”) name, trademark, domain name, and logo without authorization. They are posing as employees, representatives, or agents of TK and its associated/group companies. These individuals/entities are fraudulently offering jobs online through texts, websites, telephone calls, emails, or by issuing fake offer letters. They are also soliciting jobseekers to deposit money in certain bank accounts or providing jobseekers with fraudulent checks to obtain banking information.  


TK does not ask, solicit, or accept any monies in any form from candidates, job applicants, or potential jobseekers, who have applied to or wish to apply to TK, whether online or otherwise as a pre-employment requirement. TK bears no responsibility for money being deposited/withdrawn therefrom in response to such fake offers.

Equal opportunity employer, including people with disabilities and veterans.

Applicants with disabilities may be entitled to reasonable accommodation under the Americans with Disabilities Act and certain state or local laws. For those requiring assistance completing the application or the application process and request information relating to the need for accommodation, please contact reasonableaccommodation@thyssenkrupp.com.


TK does not:


1.    Send job offers from free email services like Gmail, Rediffmail, Yahoo mail, etc.;
2.    Request payment of any kind from prospective jobseekers or candidates for employment;
3.    Authorize anyone to collect money or agree to any monetary arrangement in return for a job at TK;
4.    Send checks to job seekers; or
5.    Make job offers through third parties. In the event TK uses professional recruitment services through a third party, offers are always made directly by TK and not by any third parties.

PLEASE NOTE: 


1.    TK strongly recommends that potential jobseekers do not respond to such fake solicitations, in any manner;
2.    TK will not be responsible to anyone acting on an employment offer that is not directly made by TK;
3.    Anyone making an employment offer in return for money is not authorized by TK; and
4.    TK reserves the right to take legal action, including criminal action, against such individuals/entities.


TK follows a formal recruitment process through its own HR department and applications are evaluated by its HR department through pre-defined processes. Please visit our official careers website at https://jobs.thyssenkrupp.com/en to view authentic job openings at TK. 


If you receive any unauthorized, suspicious, or fraudulent offers or interview calls, please email us at tkmna.employee.care@thyssenkrupp-materials.com.
 

Important to us

Health and Wellness

Health & Safety

Highest health & safety standards and a wide range of health promotion and healthcare activities.

Highest health & safety standards and a wide range of health promotion and healthcare activities.

Pension and Retirement

Pension

We have various financial models to give you individual support.

We have various financial models to give you individual support.

Collaboration and Teamwork

Collaboration

Collegiality is of huge importance – we treat everyone with respect and appreciation.

Collegiality is of huge importance – we treat everyone with respect and appreciation.

Professional Development

Development

Training and education programs to help you develop professionally and personally.

Training and education programs to help you develop professionally and personally.

Compensation and Salary

Compensation & benefits

Fair working conditions and competitive pay are an important basis for us.

Fair working conditions and competitive pay are an important basis for us.

Diversity and Inclusion

Diversity

We promote an open and tolerant work culture.

We promote an open and tolerant work culture.

Work-Life Balance

Work-Life Balance

Work-Life Balance: we guarantee regular working hours to support work-life balance.

Work-Life Balance: we guarantee regular working hours to support work-life balance.

Creative and Innovation

Creative leeway

We offer a work environment in which you can try out new solutions in a no blame culture.

We offer a work environment in which you can try out new solutions in a no blame culture.

Vacation and Time Off

Vacation and paid time off

Vacation and paid time off: Paid vacation, sick leave and personal days.

Vacation and paid time off: Paid vacation, sick leave and personal days.

Sustainability and Environment

Sustainability

We act with responsibility and environmental awareness. We support sociopolitical initiatives and focus on resource efficiency.

We act with responsibility and environmental awareness. We support sociopolitical initiatives and focus on resource efficiency.

Onboarding and Training

Onboarding

Onboarding: individual and personal support to help you get started in your new job.

Onboarding: individual and personal support to help you get started in your new job.

We value diversity

Diversity promotes appreciation of all the individual strengths and differences in the workforce; it is a driver and an expression of our corporate culture.

We feel companies that give equal support to all employees regardless age, disability, ethnicity, gender/gender identity or sexual orientation enjoy important competitive advantages and are more efficient. So we can harness diversity to the benefit of employees and the company. What's more, greater diversity leads to greater innovation in the company.

thyssenkrupp Materials NA Inc. and the affiliated group companies and business units including Copper and Brass Sales, Engineered Plastics, Ken-Mac Metals, OnlineMetals, thyssenkrupp Steel Services, thyssenkrupp Supply Chain Services, and thyssenkrupp Materials de Mexico. Also including thyssenkrupp Materials Trading NA, LLC and thyssenkrupp Materials, LLC (Aerospace) are equal opportunity employers.

Qualified applicants will receive consideration for employment without regard to age, sex, race, color, religion, national origin, genetics, disability, gender identity, marital status, sexual orientation, veteran status or any other protected characteristic required by applicable law.

Applicants with disabilities who require reasonable accommodation in connection with the application process are encouraged to contact us directly.

Company

With around 480 locations in over 40 countries, thyssenkrupp Materials Services is the biggest materials distributor and service provider in the western world. The broad service spectrum offered by the materials experts enables customers to focus on their individual core business. The area of Materials Services spans two strategic areas: global materials distribution as one-stop-shop – from steel and stainless steel, tubes and pipes, nonferrous metals and specialty materials to plastics and raw materials – and tailored services in the areas of materials management and supply chain management. An extensive omnichannel architecture offers 250,000 customers worldwide cross-channel, round-the-clock access to more than 150,000 products and services. A highly efficient logistics system ensures that all requested services are smoothly integrated into customer production processes “just-in-time” or “just-in-sequence. Copper and Brass Divison Sales is a distributor and processor of aluminum, stainless steel, copper, brass, bronze and more quality materials serving markets across North America, including Canada and Mexico. By providing customers with what they want, when they need it, Copper and Brass Sales is able to help them succeed in today’s challenging global business environment. The company’s focus on the Aerospace, Automotive, Electrical, Medical and Oil & Gas Industries allows them to offer these market segments expertise specific to their needs. The daily commitment of its employees to provide premium service focused on the customer first has earned Copper and Brass Sales the position of a respected leader in the nonferrous metals industry for over 80 years.

From receiving your documents to acceptance: the application process

Step 1

Online application

Have you found an interesting vacancy? Then apply online. You won’t need more than 10 minutes. The entire application process – from initial contact to response – usually takes between four and six weeks.

Step 2

Receipt of your application

You will receive confirmation that we have received your application – within a few minutes if you apply online; it may take a couple of days if you apply by email. Our recruiters check your application documents and get in touch with you. For some positions we will conduct a preliminary telephone interview with you.

Step 3

Review by functional department

Our recruiter submits a preliminary selection of candidates to the specialist department for consideration. The department will then look closely to check whether your qualifications meet the requirements of the job.

Step 4

Interview

If you are a suitable candidate for the job, we’d like to get to know you personally in an interview with the specialist department and HR. If you or we need more time, we'll invite you to a second interview.

Step 5

The offer

Once we have agreed the contractual details, we will send you an employment contract. We will of course also let you know if your application is not successful.

Step 6

Starting out with us

Finally the time has come: welcome to thyssenkrupp!

Step 7

Onboarding

When you sign your contract you take your first step into one of the world’s biggest companies. We’re there to support you – right from the start.

Notes on application

You will have submitted your online application to thyssenkrupp in no time! As long as the position is available on our career page, you have the opportunity to apply.

We have adapted the application process to the current situation and conduct our interviews by video (not in the U.S.), telephone and also personally - in compliance with the applicable and necessary distance and hygienic rules. You will receive detailed information on this topic from our recruiting experts during the application process, while you can find general information and application tips here finden.

Further information about thyssenkrupp, our products and locations can be found directly on the company website.

We wish you every success with your application and stay healthy!

Join the #GENERATIONTK

Move things forward with us - as colleagues and above all as a team.
Because together we dare to do something new and take things into our own hands.

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